O que são ferramentas de corte de PCD e diamante?
O material PCD é chamado de diamante policristalino, é um tipo de novo material superduro que é estudado e pesquisado na década de 1970. Pode ser sinterizado em alta temperatura de 1400℃ e alta pressão de 6GPa.
O grão de diamante que foi fundido sob condições de alta pressão e alta temperatura na presença de um metal catalítico. A extrema dureza, resistência ao desgaste e condutividade térmica do diamante o tornam um material ideal para a fabricação de ferramentas de corte.
O diamante policristalino não é apenas um tipo de novo material de engenharia, mas também um tipo de novo material funcional. Não é apenas um produto de alta tecnologia, mas também um produto de alto benefício. Com o desenvolvimento da indústria moderna e da ciência e tecnologia, o diamante policristalino tem sido amplamente utilizado na indústria moderna, defesa nacional e campos de alta tecnologia devido às suas excelentes propriedades mecânicas, térmicas, químicas, acústicas, ópticas e elétricas.
Why Carbide?
Comparing to HSS material, Carbide metal saw blades provide longer tool life and decreased cycle times, also has good performance of high hardness and long wear life, so solid carbide slitting saws can achieve high-speed milling and high processing efficiency. Milled grooves are dimensionally accurate and have a good finish, resulting in high product quality, it can be widely used for milling and grooving of wood, copper, aluminum and other difficult-to-machine materials such as ordinary steel, hardened steel, bearing steel stainless steel, titanium alloy etc.
qual é a vantagem das ferramentas PCD?
A ferramenta de corte diamantada tornou-se uma ferramenta indispensável no processo de corte moderno, o que se evidencia principalmente nos seguintes aspectos:
1. Corte de alta velocidade, processamento de alta estabilidade
2. Processamento de espelho de ultraprecisão
3. Corte a seco, usinagem limpa
Aplicações comuns para PCD:
Alumínio e ligas de alumínio
Cobre, latão e ligas de bronze
Ligas de zinco e magnésio
Fibra de carbono
Resinas epóxi
Plásticos
Compósitos de fibra de vidro
Compósitos de grafite
ToolingBox TC10/TC20 Series Carbide Circular Slitting Saw
Accroding to the different applictions,ToolingBox can supply TC10/TC20 series circular slitting cutter with solid carbide materials to our customers across many industries, including woodworking, machinery, light Industry, hardware, printed circuits, glasses industries and so on.TC10 series are designed for wood/plastics and non-ferrous metal cutting, and TC20 series are designed for steel cutting. Just to inquire us if you have any questions about our slitting blade products.
WHY US?
WHO WE ARE
We are passionate about offering clients high-quality solid carbide slitting saws from raw material to end products and are committed to helping solve the problems when slotting and grooving. Today, what ToolingBox is proud of is that we have a professional team with average 20-working-years. We will assist you from the designing,production, regrinding to the final application.
WHY US?
The Advantages Of Our Carbide Slitting Saws
High-quality carbide blanks
Manufactured by high-quality carbide blanks, durable and long tool life
Serrated sharp
The angle of the teeth is specially designed, and the grinding process makes the teeth sharper.
Double mirror finish
The surface of saw blade is smooth within a small tolerance to keep cutting quality and high efficiency.
Multiple specification options
coarse and fine pitch with Inch and in metric sizes, different thickness can be offered
User Case and Application of Carbide Slitting Saws
1. Comparation of HSS and Carbide Slitting Saws
The case shows that when slitting abrasive materials such as cast iron or aluminium-silicon alloys (Si > 10%), the tool life of carbide slitting saws can reach 8-10 times that of an equivalent slitting saw blade in HSS, also the machining cycle time will be reduced to 1/4 of that of HSS sliting saws.
2. User Case of Carbide Slitting Saw
The case shows that ToolingBox TC20 series carbide slitting saws can reach very good tool life(approx. 200 slots) with a reasonable cutting speed(80m/min) when slitting the alloy steel axis part.
Selection Steps of Carbide Slitting Saws
01
Select the Outer Diameter
Generally, the outer diameter is selected by the depth of cut(Table 1).
03
Determine the Thickness
Determine the thickness of the saw blade according to the cutting needs (Table 2)
02
Select the Inner Diameter
Find the corresponding inner hole according to the outer diameter (Table 2)
04
Coarse or Fine Pitch?
If you’re working with non-ferrous metals, ToolingBox suggests a Coarse Pitch, and finer pitch saws for ferrous metals.
